Forklift Battery Safe Installation and Charging
Lift truck batteries are pretty large and are very costly pieces of equipment. They weigh thousands of pounds. The job of installing and charging these batteries is something which would have to be planned out ahead of time so as to make certain that these methods are able to be done properly and safely. Maintaining a sound charging procedure and proper handling can majorly increase the usual lifespan of a battery.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20% capacity or lower. By charging the battery when it is higher than 20%, the lifespan of the battery could really be shortened. On roughly each 5th charge cycle, the charger needs to be set on the weekend or equalize setting, depending on what model of charger you are utilizing.
The cycle of charging must not get interrupted. You must avoid using the battery for some hours once the charge cycle is complete. By practicing these methods, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake that could inadvertently cause damage to both the forklift and the charger. It is also very essential that the battery amperage must match that of the charger.
The battery should never be allowed to completely discharge or deep discharge. This would ultimately shorten the lift of the battery and might even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician will need to be called to be able to re-set the charger prior to charge being able to start.